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Sorting Plant Didactic Equipment Vocational Training Equipment Process Control Trainer

Item No.: MT 174
Sorting Plant Didactic Equipment Vocational Training Equipment Process Control Trainer
Description
MT 174 Sorting Plant Didactic Equipment Vocational Training Equipment Process Control Trainer

Preventive maintenance based on the example of a separation process, system control via PLC
Features
- application example for preventive maintenance
- part of  DigiSkills
- augmented reality for visualisation of maintenance work
- control of the experimental plant using a PLC, operated by touch screen
- smart colour sensor with IO-Link, configuration via PLC
Learning objectives/experiments
- maintenance work on an industrial plant
-- time-controlled
-- sensor-controlled
-- supported by augmented reality
- familiarisation with the application of gear units in an industrial plant
-- spur gear
-- planetary gear
-- spur and worm gear
- investigate how various parameters affect the separation process
- familiarisation with various functional assemblies
-- vibrating trough
-- conveyor belt
-- drum screen
-- rotary storage table
-- colour sorting
- familiarisation with IO-Link as a communication interface for smart sensors
- develop digital skills
-- retrieve information from digital networks
-- use digital learning media
-- use visualisation systems, e.g. augmented reality, QR codes
- in conjunction with MT 120 - MT 123
-- assembly / disassembly of gears
Specification
[1] laboratory scale sorting plant with standard industrial components
[2] real application example for preventive maintenance, time- and sensor-controlled
[3] augmented reality: visualisation of maintenance work in individual steps, display of exploded views and data sheets, safety technology
[4] control of the experimental plant using a PLC, operated by touch screen
[5] crane for disassembly and assembly of the gear units, can be used in 3 positions
[6] signal lamp to indicate machine status
[7] continuous dosing of the mixture by dosing hopper with conveyor belt, drive via spur gear
[8] class. process: separation into 3 size fractions with drum screen and level sensor, drive via planetary gear
[9] rotary storage table with level sensor to separate the particles for colour sorting, drive via spur and worm gear
[10] sorting process: colour sorting of the fine fraction into 3 colour fractions
[11] smart colour sensor with IO-Link interface, configuration via PLC
[12] multimedia teaching material for all three gear units: PDF, CAD/STEP files, videos
[13] online access to the  Media Center


Technical data
PLC: Siemens S7-1200
Conveyor belt
- drive: three-phase motor with spur gear
Drum screen
- Ø outer: 254mm, length: 1136mm
- mesh width: 17mm, 28mm
- drive: three-phase motor with planetary gear
Rotary storage table
- outer diameter: 400mm
- drive: three-phase motor with spur and worm gear (heatable oil sump and temperature sensor)
Smart colour sensor
- communication interface: IO-Link
Bulk material
- coloured balls Ø: 12mm
- pyramids edge length: 20mm, 30mm
Conveyor belt: flat belt with cross pieces, length: 4,31m
Measuring ranges
- temperature: 0...100°C
- level: 1x 20...150mm, 1x 65...350mm
230V, 50Hz, 1 phase; 230V, 60Hz, 1 phase;
120V, 60Hz, 1 phase
LxWxH: 3100x1220x2162mm (operation),
3100x790x1927mm (transport); Weight: approx. 650kg