MT 174 Sorting Plant Didactic Equipment Vocational Training Equipment Process Control Trainer
Preventive maintenance based on the example of a separation process, system control via PLC Features - application example for preventive maintenance - part of DigiSkills - augmented reality for visualisation of maintenance work - control of the experimental plant using a PLC, operated by touch screen - smart colour sensor with IO-Link, configuration via PLC Learning objectives/experiments - maintenance work on an industrial plant -- time-controlled -- sensor-controlled -- supported by augmented reality - familiarisation with the application of gear units in an industrial plant -- spur gear -- planetary gear -- spur and worm gear - investigate how various parameters affect the separation process - familiarisation with various functional assemblies -- vibrating trough -- conveyor belt -- drum screen -- rotary storage table -- colour sorting - familiarisation with IO-Link as a communication interface for smart sensors - develop digital skills -- retrieve information from digital networks -- use digital learning media -- use visualisation systems, e.g. augmented reality, QR codes - in conjunction with MT 120 - MT 123 -- assembly / disassembly of gears Specification [1] laboratory scale sorting plant with standard industrial components [2] real application example for preventive maintenance, time- and sensor-controlled [3] augmented reality: visualisation of maintenance work in individual steps, display of exploded views and data sheets, safety technology [4] control of the experimental plant using a PLC, operated by touch screen [5] crane for disassembly and assembly of the gear units, can be used in 3 positions [6] signal lamp to indicate machine status [7] continuous dosing of the mixture by dosing hopper with conveyor belt, drive via spur gear [8] class. process: separation into 3 size fractions with drum screen and level sensor, drive via planetary gear [9] rotary storage table with level sensor to separate the particles for colour sorting, drive via spur and worm gear [10] sorting process: colour sorting of the fine fraction into 3 colour fractions [11] smart colour sensor with IO-Link interface, configuration via PLC [12] multimedia teaching material for all three gear units: PDF, CAD/STEP files, videos [13] online access to the Media Center
Technical data PLC: Siemens S7-1200 Conveyor belt - drive: three-phase motor with spur gear Drum screen - Ø outer: 254mm, length: 1136mm - mesh width: 17mm, 28mm - drive: three-phase motor with planetary gear Rotary storage table - outer diameter: 400mm - drive: three-phase motor with spur and worm gear (heatable oil sump and temperature sensor) Smart colour sensor - communication interface: IO-Link Bulk material - coloured balls Ø: 12mm - pyramids edge length: 20mm, 30mm Conveyor belt: flat belt with cross pieces, length: 4,31m Measuring ranges - temperature: 0...100°C - level: 1x 20...150mm, 1x 65...350mm 230V, 50Hz, 1 phase; 230V, 60Hz, 1 phase; 120V, 60Hz, 1 phase LxWxH: 3100x1220x2162mm (operation), 3100x790x1927mm (transport); Weight: approx. 650kg